Our Continuous Emission Monitoring Systems help you comply with EPA regulations. Through continual compliance we also ensure your chambers function at peak efficiency with the help of a suite of our products. These custom-developed products cater to your plant’s requirements and deliver seamless technological controls right on your fingertips.
Why CEMS over traditional?
Comply with legislation
CEMS lets you easily comply with limits that have been imposed on the quantum of emissions. The limits range from particle to particle and adhering to the rules is necessary for smooth operations.
Data based Improvement Opportunities
With round the clock availability of real-time data your operations can be improved by many folds. Data acquisition and reporting features let you take revised decisions which prove to be extremely rewarding. The data recorded/observed is gathered either through analog outputs connected to a recording system or sent directly to a Data Acquisition System for storage and further transmission.
Automated Analysis
All the major steps in traditional analysis like sample collection, transportation, conditioning, calibration and analysis procedures including quality control are usually automated in the sampling systems and on-line analyzers.
Predictive Analytics
Disturbance or abnormality in production process or the pollution control system is recurring. CEMS analyzers are always on the line to provide timely information for taking immediate preventive and corrective steps compared to conventional methods.
Data Acquisition, Management & Reporting
Taking into account the complexity of real-time monitoring systems industries are required to submit real-time data through their respective instrument suppliers. This mechanism shall help in consolidating the data avoiding the complexity of different technologies and availability of monitored data in different data formats while involving the instrument suppliers in data transferring mechanism. The system enables two ways communication required to manage such real-time systems.
Our Sampling Technique
We apply the ideal extraction sampling technique. The process starts with the sample being drawn in a continuous manner from the gas stream through a filter to remove particulates and is then sent through a conditioning system to remove moisture and other inconsistencies. Finally, the conditioned gas is sent to the analyzers to be evaluated for numerous parameters, which are collected and compiled by a data acquisition system, for customizable reporting and full compliance with regulating bodies. Some activities we deploy onsite are:
-
Diluent Gas Monitoring
-
Pollutant Concentration Monitoring
-
Hydrocarbon Analysis
-
Opacity/Dust Density Monitoring
-
Exhaust Monitoring
-
Data Acquisition & Reporting
Use Cases
Refining
Process heaters and FCC units often require enhanced sample handling features that are an IOTahead specialty.
Gas Turbines
Our CEMS solutions are ideal for the low emissions requirements for gas turbines.
Cogeneration Facilities
Depending upon the geographic location, type of fuel burned, and plant size, any or all of the following parameters may be monitored: CO, O2, CO2, SO2, NOx, THC, NH3, and opacity.
Utilities and Municipalities
With emissions allowances being a potentially valuable commodity, accurate and reliable CEMS are a necessity.
Industrial, Commercial & Institutional Boilers
Some measurements include SO2, CO, CO2, NOx, O2, and opacity. A CEMS seems mandatory in such a case regardless of the size and geographical location of the plant.
Pulp and Paper
Pulp and paper facilities are always required to monitor SO2, O2, CO, NOx, and opacity in a variety of emissions sources, including all the power and recovery boilers.
What we prevent from releasing
Our custom-engineered systems measure multiple gases using data acquisition and handling. They are programmed and designed to perform rotatory checks automatically and even when unattended. With automatic calibration it is less costly and time-consuming to meet the environmental requirements for daily validation of the system. Some pollutants we keep an eye on are:
-
Sulfur Dioxide (SO2)
-
Nitrogen Monoxide (NO)
-
Nitrogen Dioxide (NO2)
-
Carbon Dioxide (CO2)
-
Oxygen (O2)
-
Carbon Monoxide (CO)
-
Total Hydrocarbon (THC)
-
Hydrogen Sulfide (H2S)
-
Opacity
With the help of our sound expertise in emission control, a system can be custom made as per need be. You can reach us out at hello@iotahead.com and get a free consultation regarding your requirements. Our experts are always here to help.